Corrosion is one of the most damaging—and costly—issues in industrial water systems. If left untreated, it can lead to equipment failure, unscheduled downtime, safety hazards, and extra maintenance expenses. But with the right corrosion control water treatment program, you can protect your systems, extend equipment life, and maintain peak efficiency
What Causes Corrosion in Industrial Water Systems?
In industrial water applications, corrosion occurs when metal surfaces react with oxygen, water, or other chemical agents. Common causes include:
- Oxygen exposure – Dissolved oxygen can react with metal, leading to rust and pitting.
- Low or high pH – Imbalanced water chemistry accelerates corrosion.
- High dissolved solids – Salts and minerals in water can cause galvanic and crevice corrosion.
- Microbiological activity – Certain bacteria produce corrosive byproducts that damage metal surfaces.
- High temperatures – Heat speeds up chemical reactions that cause corrosion.
Without proper corrosion control water treatment, these factors can quickly reduce system efficiency and cause expensive damage.
Why Corrosion Control is Essential
Even a small amount of corrosion can have big consequences:
- Reduced heat transfer efficiency, increasing energy costs
- Leaks or ruptures in piping and equipment
- Premature failure of expensive assets
- Safety risks from equipment breakdowns
- Increased frequency and cost of maintenance
By implementing an effective corrosion control water treatment strategy you can prevent future headaches and save money in the long run.
Corrosion Control Water Treatment Methods
Industrial water systems require tailored treatment solutions depending on feed water chemistry, operating conditions, and system design. Common approaches include:
Chemical Corrosion Inhibitors
Adding specialized chemicals like phosphates, molybdates, or filming amines creates a protective layer on metal surfaces, preventing direct contact with corrosive agents.
pH and Alkalinity Control
Maintaining proper water balance helps slow corrosion reactions. This may involve chemical dosing or adjustments to feedwater.
Oxygen Removal
Deaerators or oxygen scavenger chemicals remove dissolved oxygen from water, reducing oxidation damage.
Filtration and Solids Control
Removing suspended solids prevents abrasive wear and crevice corrosion.
Microbiological Control
Using biocides or non-chemical treatments to manage bacteria that contribute to microbiologically influenced corrosion (MIC).
Partnering with Experts for Lasting Results
At Fact Water, we design corrosion control water treatment programs customized for your facility. Our solutions combine advanced inhibitors, precise monitoring, and expert service to protect your assets from the inside out. Whether you operate boilers, cooling towers, closed loops, or process water systems, our team ensures corrosion is controlled before it becomes a costly problem.